Material Planning Analysis with Material Requirement Planning Method in High-rise Building Projects

Mawinda Oktrify  Awati; I Nyoman Dita Pahang Putra

doi:10.47134/scbmej.v1i3.2438

Authors

Mawinda Oktrify Awati Departement of Civil Engineering, Universitas Pembangunan Nasional “Veteran” Jawa Timur
I Nyoman Dita Pahang Putra Departement of Civil Engineering, Universitas Pembangunan Nasional “Veteran” Jawa Timur

DOI:

https://doi.org/10.47134/scbmej.v1i3.2438

Keywords:

Total Cost, Lot Sizing, Material Requirement Planning

Abstract

Planning material supplies well is very important in implementing construction projects to ensure smoothness and efficiency. Smoothness includes thorough planning, including ensuring materials are met as planned, while efficiency aims to reduce time and cost. In this study, material planning will be carried out using the Material Requirement planning (MRP) method, using three different lot measurement techniques, namely Lot for Lot (LFL), Economic Order Quantity (EOQ), and Period Order Quantity (POQ). The MRP method is carried out to accurately calculate the amount of material needed to avoid excessive material inventory levels. After the MRP method, the most optimal number of orders and the total cost required for each lot measurement technique are obtained. The results of this study show that the LFL technique produces the optimum number of orders for gelam wood, plywood, reinforcement, bendrat wire, and ready mix concrete. Meanwhile, for materials such as lubricating oil, meranti wood, randu wood, and nails, it is optimal to order using the POQ technique.

References

Alrahman, Y., Mustafa, K., & Delvika, Y. (2017). Penerapan Metode Peramalan Produksi dan Perencanaan Kebutuhan Bahan Baku dengan Metode Material Requirement Planning di PT . CJ Feed Medan Application of Production Forecasting Method and Planning of raw Material Requirement By Material Method Requirement. Journal of Industrial and Manufacture Engineering, 1(2), 88–96. DOI: https://doi.org/10.31289/jime.v1i2.2335

Bayudhana, Z. D., & Kamandang, Z. R. (2023). Material Requirement Planning Berdasarkan Hasil Resource Leveling Pada Proyek Konstruksi Jalan Tol. 11(1), 259–271. https://doi.org/https://doi.org/10.37971/radial.v11i1.392

Bunga, W. A. Y., & Rinawati, D. I. (2019). Perencanaan Persediaan Bahan Baku Semen Dengan Menggunakan Metode Material Requirement Planning (Mrp) Pada PT Indocement Tunggal Prakarsa Tbk. Plant Cirebon. Industrial Engineering Online Journal, 7(4), 1–8.

Chen, Z. (2021). Exploration of the multidirectional stability and response of prefabricated volumetric modular steel structures. Journal of Constructional Steel Research, 184. https://doi.org/10.1016/j.jcsr.2021.106826 DOI: https://doi.org/10.1016/j.jcsr.2021.106826

Domenico, D. De. (2020). Optimal design and seismic performance of Multi-Tuned Mass Damper Inerter (MTMDI) applied to adjacent high-rise buildings. Structural Design of Tall and Special Buildings, 29(14). https://doi.org/10.1002/tal.1781 DOI: https://doi.org/10.1002/tal.1781

Irawan, P. A., & Syaichu, A. (2017). Pengendalian Persediaan Bahan Baku Dengan Metode Material Requirement Planning Pada PT. Semen Indonesia (PERSERO), Tbk. Journal Knowledge Industrian Engineering (JKIE), 15–22.

Li, X. (2021). Case Study on BIM and Value Engineering Integration for Construction Cost Control. Advances in Civil Engineering, 2021. https://doi.org/10.1155/2021/8849303 DOI: https://doi.org/10.1155/2021/8849303

Lienardo, D. A., & Jin, O. F. (2020). Analisis Perbandingan Metode Material Requirements Planning (Mrp) Dengan Metode Pengendalian Material Di Proyek a. JMTS: Jurnal Mitra Teknik Sipil, 3(2), 223. https://doi.org/10.24912/jmts.v3i2.7045 DOI: https://doi.org/10.24912/jmts.v3i2.7045

Lu, W. (2021). Revisiting the effects of prefabrication on construction waste minimization: A quantitative study using bigger data. Resources, Conservation and Recycling, 170. https://doi.org/10.1016/j.resconrec.2021.105579 DOI: https://doi.org/10.1016/j.resconrec.2021.105579

Maddeppungeng, A., Setiawati, D. N., & Tuqa, B. (2021). Perencanaan Persediaan Material Dengan Menggunakan Metode Material Requirement Planning (MRP) Pada Proyek Apartemen (Studi Kasus : Proyek Pembangunan Nines Plaza & Residence Tower B). Fondasi : Jurnal Teknik Sipil, 10(1), 69. https://doi.org/10.36055/fondasi.v10i1.10624 DOI: https://doi.org/10.36055/fondasi.v10i1.10624

Martinez, J. G. (2020). UAV Integration in Current Construction Safety Planning and Monitoring Processes: Case Study of a High-Rise Building Construction Project in Chile. Journal of Management in Engineering, 36(3). https://doi.org/10.1061/(ASCE)ME.1943-5479.0000761 DOI: https://doi.org/10.1061/(ASCE)ME.1943-5479.0000761

Mawadah, A. U., & Mulyana, A. E. (2023). Analisis Supply Material Menggunakan Metode Economic Order Quantity Pada Proyek Mesin Pembersih Magazine Di Perusahaan Konstruksi FYZ. Jurnal Akuntansi Ekonomi Dan Manajemen Bisnis, 11(1), 122–128. https://doi.org/10.30871/jaemb.v11i1.5934 DOI: https://doi.org/10.30871/jaemb.v11i1.5934

Pratiwi, T. W., Putri, Y. E., & Indryani, R. (2014). Analisa Persediaan Material Pada Proyek Pembangunan Jembatan Sungai Brantas di Ruas Tol Kertosono Mojokerto. Jurnal Teknik Pomits, 3(2), 47–52.

Santos, R. (2020). Development of a BIM-based Environmental and Economic Life Cycle Assessment tool. Journal of Cleaner Production, 265. https://doi.org/10.1016/j.jclepro.2020.121705 DOI: https://doi.org/10.1016/j.jclepro.2020.121705

Shoar, S. (2022). Machine learning-aided engineering services’ cost overruns prediction in high-rise residential building projects: Application of random forest regression. Journal of Building Engineering, 50. https://doi.org/10.1016/j.jobe.2022.104102 DOI: https://doi.org/10.1016/j.jobe.2022.104102

Suflani, Khaeruman, & Jawahir, M. M. (2023). Inventory Management Analysis Using the Material Requirement Planning (Mrp) Method in the Optimization of Handicraft Raw Materials. International Journal of Multidisciplinary Research and Literature, 2(3), 359–368. https://doi.org/10.53067/ijomral.v2i3.124 DOI: https://doi.org/10.53067/ijomral.v2i3.124

Sun, Y. (2020). Constraints hindering the development of high-rise modular buildings. Applied Sciences (Switzerland), 10(20), 1–20. https://doi.org/10.3390/app10207159 DOI: https://doi.org/10.3390/app10207159

Tian, L. (2021). Review on urban heat island in china: Methods, its impact on buildings energy demand and mitigation strategies. Sustainability (Switzerland), 13(2), 1–31. https://doi.org/10.3390/su13020762 DOI: https://doi.org/10.3390/su13020762

Wahyuni, T., & Wardhono, A. (2016). Analisis Persediaan Material Pada Pembangunan Proyek My Tower Hotel & Apartment Dengan Menggunakan Metode Material Requirement Planning. Rekayasa Teknik Sipil, 1(1), 144–155.

Wang, Q. (2021). Seismic performance of optimal Multi-Tuned Liquid Column Damper-Inerter (MTLCDI) applied to adjacent high-rise buildings. Soil Dynamics and Earthquake Engineering, 143. https://doi.org/10.1016/j.soildyn.2021.106653 DOI: https://doi.org/10.1016/j.soildyn.2021.106653

Wang, T. (2021). Time–cost–quality trade-off analysis for planning construction projects. Engineering, Construction and Architectural Management, 28(1), 82–100. https://doi.org/10.1108/ECAM-12-2017-0271 DOI: https://doi.org/10.1108/ECAM-12-2017-0271

Widhiawati, I. A. R., Deri, A. A. Di. P., & Sangkara, K. A. (2022). Analisis Perencanaan Persediaan Material Proyek Dengan Metode Material Requirement Planning (MRP). Jurrnal Ilmiah Teknik Sipil· A Scientific Journal Of Civil Engineering, 26(1), 66–74. DOI: https://doi.org/10.24843/JITS.2022.v26.i01.p09

Wu, Y. (2022). Decentralized transactive energy community in edge grid with positive buildings and interactive electric vehicles. International Journal of Electrical Power and Energy Systems, 135. https://doi.org/10.1016/j.ijepes.2021.107510 DOI: https://doi.org/10.1016/j.ijepes.2021.107510

Xu, Z. (2020). Comparative analysis of modular construction practices in mainland China, Hong Kong and Singapore. Journal of Cleaner Production, 245. https://doi.org/10.1016/j.jclepro.2019.118861 DOI: https://doi.org/10.1016/j.jclepro.2019.118861

Yang, Y. (2021). Sources of Uncertainties in Offsite Logistics of Modular Construction for High-Rise Building Projects. Journal of Management in Engineering, 37(3). https://doi.org/10.1061/(ASCE)ME.1943-5479.0000905 DOI: https://doi.org/10.1061/(ASCE)ME.1943-5479.0000905

Zhang, Z. (2021). Multi-criteria decision analysis for tower crane layout planning in high-rise modular integrated construction. Automation in Construction, 127. https://doi.org/10.1016/j.autcon.2021.103709 DOI: https://doi.org/10.1016/j.autcon.2021.103709