Development of Fuel Cell Technology and Applications: A Review

Authors

  • Ali Mohammed Elaibi University of Information Technology and Communications

DOI:

https://doi.org/10.47134/jme.v2i4.5001

Keywords:

Fuel cells, PEMFC, SOFC, DMFC, AFC, PAFC, MCFC, Clean energy, Applications

Abstract

Fuel cell technology is considered one of the most important solutions for clean energy, characterized by its high efficiency, minimal pollution, and adaptability across various sectors such as transportation, stationary energy, and portable electronics. Over the past two decades, significant progress has been made in materials science, system design, and cost optimization, enhancing the feasibility of commercialization. This paper follows the development of various types of fuel cells, including Proton Exchange Membrane Fuel Cells (PEMFC), Solid Oxide Fuel Cells (SOFC), Direct Methanol Fuel Cells (DMFC), Phosphoric Acid Fuel Cells (PAFC), Molten Carbonate Fuel Cells (MCFC), and Alkaline Fuel Cells (AFC), highlighting key innovations and market launches. The review emphasizes significant technical challenges, particularly concerning durability, catalyst degradation, and hydrogen infrastructure systems. Additionally, it outlines the existing state of fuel cell technology and proposes a strategy for integrating fuel cells into global low-carbon energy systems. From a decarbonization perspective, incorporating fuel cells into energy systems is crucial, as they not only provide high efficiency but also operate without emitting harmful pollutants. The article reviews advancements in fuel cell technology from 2020 to 2024, comparing performance metrics with market applications and obstacles to market entry. Assessments of over 80 peer-reviewed studies indicate that PEMFCs are achieving 0.85 A/cm² at 0.6V, while SOFCs are reaching 60% electrical efficiency in combined heat and power (CHP) applications. Currently, most deployments, comprising 62% of market share, are in the transportation sector; however, significant challenges remain in material stability and hydrogen infrastructure. Progress in fuel cell technology hinges on the integration of anion-exchange membranes, platinum-group-metal-free catalysts, and advanced manufacturing capabilities.

References

Alhassan, M.; Umar Garba M. Design of an Alkaline Fuel Cell. Leonardo Electron. J. Pract. Technol., 2006, (9), 99-106.

Barbir, F. PEM Fuel Cells: Theory and Practice; Academic Press: San Diego, CA, USA, 2012.

Barbir, F. PEM Fuel Cells: Theory and Practice; Academic Press: San Diego, CA, USA, 2012.

Bosch (2024). SOFC Degradation Under Cycling Loads. Journal of Power Sources 591:233891

Deloitte. (2022). "Hydrogen: Making it happen." Deloitte Insights.

Dincer, I. (2022). Thermal Effects on Fuel Cell Voltage. Energy Conversion and Management 252:115081

EG&G Services Inc. Fuel Cell Handbook, 5th ed., U.S. Department of Energy Office of Fossil Energy National Energy Technology Laboratory Inc.: Morgantown, West Virginia, USA, 2000. Available at Fuel Cell Handbook, U.S. DOE, 9th ed. (2020).

European Commission. (2023). "Fuel Cells and Hydrogen Joint Undertaking (FCH JU) Annual Report."

Fermeglia, M.; Cudicio, A.; DeSimon, G.; Longo, G. Process Simulation for Molten Carbonate Fuel Cells. Fuel Cells, 2004, 5(1), 66-79.

Fuel Cell Handbook, U.S. DOE, 9th ed. (2020).

Haile, S.M. Fuel cell materials and components. Acta Mater., 2003, 51(19), 5981-6000.

Hyundai Motors. (2024). NEXO Fuel Cell SUV Technology Overview.

IRENA (2024). Performance Metrics for Commercial Fuel Cells. International Renewable Energy Agency Report

Larminie, J.; Dicks, A. Fuel Cell Systems Explained, 2nd ed.; John Wiley & Sons: The Atrium, Southern Gate, Chichester, West Sus sex PO19 8SQ, England, 2003.

Ni, M.; Leung, M.K.H.; Leung, D.Y.C. Technological development and prospect of alkaline fuel cells, In: Proceedings of 16th World Hydrogen Energy Conference, June 13-16, 2006; Lyon, France, Curran Associates Inc.: Red Hook, NY, USA, 2006; pp. 33-39.

Ogden, J.M.; Williams, R.H.; Larson, E.D. Societal lifecycle costs of cars with alternative fuels/engines. Energy Policies, 2004, 32, 727.

Raluca Andreea, F. et al. (2021). "." Renewable Energy, 172, 1005–1017. Optimal Synergy between Photovoltaic Panels and Hydrogen Fuel Cells for Green Power Supply of a Green Building—A Case Study

Ronchetti, M. Celle A Combustibile – Stato di sviluppo prospective della tecnologia; ENEA: Roma, 2008. Available at http://aida.casaccia.enea.it/aida/file/RSE180.pdf.

Singhal, S.C. Solid Oxide Fuel Cells. Electrochem. Soc. Interface, 2007, 41-44.

Staffell, I. et al. (2021). "The role of hydrogen and fuel cells in the global energy system." Energy & Environmental Science, 14(2), 463–491.

Steele, B.C.H., & Heinzel, A. (2021). "Materials for fuel-cell technologies." Nature, 414, 345–352.

Toyota Motor Corp. (2023). Mirai 2nd Gen Specs. Retrieved from https://global.toyota

Wang, Y. et al. (2023). Polarization Behavior of Modern Fuel Cells. J. Power Sources 580:233421

Wee, J.H. Applications of proton exchange membrane fuel cell systems. Renew. Sustain. Energy Rev., 2006, 11(8), 1720-1738.

Zhang, J. et al. (2020). "Durability challenges in fuel cells." Electrochemical Acta, 345, 136163.

Downloads

Published

2025-10-12

How to Cite

Elaibi, A. M. (2025). Development of Fuel Cell Technology and Applications: A Review. Journal of Mechanical Engineering, 2(4), 13. https://doi.org/10.47134/jme.v2i4.5001

Issue

Section

Articles

Similar Articles

1 2 > >> 

You may also start an advanced similarity search for this article.